Pallet Optimizer Pro
Calculate the optimal box-on-pallet layout in seconds. Get warehouse-ready stacking patterns — split, spiral, interlocked — with utilization, layer counts, and total pallet usage.
What it does
Six things this tool helps with — without spreadsheets or guesswork.
Single SKU calculator
Enter box and pallet specs once. Get up to three optimized layout options ranked by utilization.
Excel batch processing
Drop an .xlsx with multiple SKUs (sku, L, W, H, boxes). Results saved to your account.
Stacking patterns
Split, spiral, centered, interlocked. Proven warehouse patterns — not brute-force packing.
Run history
Every calculation is saved with inputs and outputs. Re-open results, compare, export later.
Imperial & Metric
Inches or millimeters per row. CBM (m³) is computed automatically as you type.
SKU & pallet catalog
Save reusable SKU and pallet templates so you don't re-enter dimensions for every run.
How it works
- 1
Enter your inputs
Pick a unit, enter box dimensions, pallet size, and total box count. Or upload an Excel manifest.
- 2
Run the optimizer
The algorithm evaluates split, spiral, and interlocked patterns under your max-height constraint.
- 3
Review and ship
See boxes-per-layer, recommended layers, total pallets, and per-pattern flags. Save any run.